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Intelligent Systems for Window Production

Application example # 9
 

Abstract:

  • Modular machine configuration with networked controllers JetControl 647
  • Management of up to 1,000 inputs and outputs
  • 13 servo-axes
  • 14 frequency converters
  • 2x stepping motors
  • Link to database
  • Web-based visualization
  • Networked using Ethernet TCP/IP
  • Modem link for remote maintenance

Criteria in Favor of Jetter AG:

  • Universal programming language
  • Simple programming and commissioning of servo-axes and other drives
  • Ethernet-compatible controllers
  • Convenient connection of the controllers to EDP databases
  • Hardware and software from one source

Technical Description of the Production Plant:

Cutting and machining for plastic window production is performed independently of the profile system with individual cutting operations. The system is controlled with a screen dialog system with a Windows operating system and a complete database structure. The intelligent process-oriented transport system is based on self-controlling, throughput-optimized process logics. The modular design permits customized design of the plants with optimized costs of up to 240 production units in an 8-hour period.

Highlights

  • Profile-system independence due to contour block-free transport systems
  • Operation by only one person
  • Single track cutting and processing, resulting in improved cutting optimization
  • Continuous and process-oriented material transport with the IPT transport system for high efficiency
  • Production data management by means of a database oriented dialog system
  • Network-compatible system interface to the Stürtz PRO OPT process control system
  • Screen dialog system with process visualization and diagnosis system
  • Automatic stacking (optional)
  • Integration of a steel cutting center possible
  • Seal shaping (optional),
  • Notching machine (optional),

Components used:

Controller:

  • JetControl 647

Modules:

  • D-INT
  • JX6-SB Module
  • JX6-ConMove
  • JX2-SM2
  • Remote D32

Motion systems:

  • JetMove 206-230M
  • Motors taken from the JL series
  • Frequency inverter
  • Stepper motor

Operation and visualization:

  • PC Windows XP